Wednesday, September 8, 2021

Bridging the Gap

Modeling the AT&SF - D&RGW Joint Line through Colorado Springs
from Milepost 70 to Milepost 80 circa 1978-1979

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Bridging the Gap

A second Covid lock-down gradually brought layout progress to a halt as I used up my stock of on-hand materials, and then spring and summer outdoor activities like hiking, birding, canoeing and building a garden shed left little time for work in the basement. Eventually the lumber yard restocked and time freed up again, and I was able to tackle the swing gate that will connect the lower South End (Pueblo) staging yard to the rest of the layout.

On the last layout I had to build a simple slide in/out bridge across the entrance to the laundry area, using trunk latches to secure it in place. This time around the gap of the main entrance into the layout is intentionally much wider, so I wanted to build a more substantial swing gate to bridge it. I had incorporated a solid hinge post in the stud wall, so I set to work designing a gate structure that would not sag over time.

 

Here is the frame of the gate built out of 1x4 clear pine clamped to the 2x6 hinge stile on the right. At the top is a box beam glued & screwed together, with a riser at each end. It is set 3 1/2 inches below the sub-roadbed as I plan to eventually model the Fort Carson railroad's through-girder bridge across Fountain Creek atop the gate, although for now a simple piece of 3/4 inch plywood roadbed with 1/8 inch hardboard side guards will suffice.

Mitred blocks of 1x4 lock the diagonal strut in place, but to stiffen it I added a 1x2 on edge so that it could not flex (not shown). I also added an additional 1x4 sistered to the vertical strut on the right to provide sufficient thickness to screw into through the hinge stile.

 

Here is the gate with 1/4 inch plywood sheathing on both sides to add additional resistance to sagging, and 1x6 side boards screwed in place. The resulting sandwich matches the 5 1/2 inch width of the 2x6 hinge stile and provides sufficient width on which to build the model bridge in future.

 

The gate swung open a bit. It flexes downward less than a millimetre when weight is deliberately applied across the top. A keyed sill will be affixed to the edge of the left stud for the end of the gate to rest on when closed to insure accurate track alignment, and a slide-bolt into the stud will lock it in place. Next I will need to install wiring to power the track on the gate and a mechanism to kill power to the track on either side of the gap when the gate is open.

It's been nice to make some progress on the layout after such a lengthy break.

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Saturday, May 1, 2021

Layout Progress

Modeling the AT&SF - D&RGW Joint Line through Colorado Springs from Milepost 70 to Milepost 80 circa 1978-1979

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Layout construction progress

I've made good use of the down time of the COVID pandemic lockdown over this past year by at long last starting construction on my new and second layout replicating a portion of the Joint Line.

My first task was to insulate the upper five feet of the entire basement wall with 2 inch R10 foam board insulation to below the frost line, add a vapor barrier, and then cover it with 1/2 inch drywall to meet fire regulations and prime it white. This does not meet code for a finished basement, but then it isn't a finished basement. It's just intended to even out the year round temperature in the basement and save money on heating costs, and that is exactly what it did this past winter. It was nice and cozy working down there compared to the garage where the saws are.

The only problem was the carpal tunnel in my wrist from hammer-drilling all those holes in the concrete wall for the strapping that secures the foam board and wall board in place and to which I will later attach bench work L-girder. Oh, that and the jump in the cost of lumber and plywood during the pandemic. No control over that, it was either spend the money and make use of the time or save the money and find something else to do. Fortunately I had quite a bit of lumber already on hand left over from a previous layout and house renovations, which is where the 2x4s and 2x6s came from. And I ran out and bought plywood, foam board and drywall before the prices shot up.

With the outside walls insulated and semi-finished I then constructed a stud wall across the basement between the steel H column supports to create the layout room. The studs had to be ripped down from 2x6s to match the H columns, just as I did to match the 1953 2x4s when renovating the house.

After building below-deck staging on my last layout I was determined to have easy to access open staging this time, so I
cantilevered 3/4 inch plywood supports off both sides of the studs to support the staging yards on one side and the sceniced layout on the other, which means there will be no support legs along the edge of the layout along this wall. Construction has proceeded from there.

Here are a few photos of layout construction as of mid April, 2021.

(click on images to enlarge)

1.  Denver north (upper) and Pueblo south (lower) staging yards at left outside the layout room along the stairs. At center will be a swing gate (yellow level) across the entrance to the layout room. The distant Denver skyline will be painted on the backdrop above the staging yards to suggest the location. This photo looks south down I-25 north of CB&Q's (later BN's) 38th Street yard in 1962. I will have to add several more buildings built after then to update it to 1979, as I've already done with the Federal Building, but it will do quite nicely.

 

  2.  The  I-25 or I-70 bridge across the C&S and D&RGW south of North Yard. Well, sort of anyway. On the lower deck below will be locomotive and caboose storage tracks and the DCC programing track.

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 3.  Start of the sceniced layout at the north end of Colorado Springs: looking north at the I-25 bridge across the D&RGW and North Cascade Ave, just south of Rockrimmon Blvd and the old Carlton station, a coal mine and a lime plant, all demolished in the 1960s. To fit the layout geometry I had to rotate the view 180°, so this would actually be the view when looking south, one of many compromises that will have to be made, but I think this one is relatively minor. This side of the backdrop will be just plain sky with a low ridge in the far distance.
 
Colorado DOT 1960
 
Larry Green, 1976
 
USGS 1975 (modified)
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4.  At left will be the swing gate across the entrance, hinged to the post on the left. It will carry the main line, which doubles as the US Army's Fort Carson branch at this point, out of Pueblo staging and north onto the layout. Eventually it will be sceniced as the modern 3-span through plate girder bridge across Fountain Crk leading to Fort Carson.


The hinge post is a 2x6 connected to the 2x6 stud with dowels and a 3/4 inch plywood plate, reinforced with a 2x4 in a T. The post does not move, period. At right is the TARDIS that will transport the basement across space-time to Colorado Springs in 1979....


 

OK, seriously, it is the over engineered benchwork to support the turnback curve, hard board kick panel, backdrop, and overhead light valance. I wanted there to be no support legs around the perimeter and found this design posted to the Layout Design SIG discussion list.

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5.  The 42 inch radius mainline wraps just over 180° around the turnback on a side hill cut and fill right of way punctuated by a couple of 1870s cut stone culverts and a typical Rio Grande low ballasted deck pile trestle across a dry wash. However, the view is down hill toward Monument Creek, with relatively lush vegetation down along the bank against the backdrop that depicts the opposite side of the valley with Pulpit Rock and the mesa ridge line. Because we are looking east, the Front Range of the Rocky Mountains is actually behind you. I know, a sacrilege, but I like to do things differently and besides, it's my railroad.

Dropping on a 1% grade the mainline goes through an S curve with spiral easements to enter Russina, passing a single ABS signal mast on the right with two heads, one pointing north, the other south. (As per 5E in the Time Table Special Rules section.)
 
Jim Griffin, 1996
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 6.  The main crosses Garden of the Gods Road at grade (it's now on an overpass) and then runs between commercial buildings at Russina, an industrial park the Rio Grande began developing in 1960 as I-25 was being constructed. Active customers include a beer distributor, a wine and spirits distributor, a lumber yard, a paper distributor, and a tool manufacturer.

Dick Leonhardt, 1981
 
 
Larry Green, 1980
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 7.  The spur up into the industrial park will take off at the south end of Russina to curve sharply up a steep grade onto a stub peninsula, with a switch back spur to serve two customers, while the main spur will continue to reach two others.
 
 
 both Frank Keller
 
The spur then ducked under I-25 in a narrow concrete "tunnel" and there was a run-around on the other side, but I won't have room to fit either so the run-around will be on the other side of the main line beside the beer distributor. The foam core building mock ups are from the previous layout. I've found that there is no substitute for full size 1:1 scale layout planning if you want to make sure things will fit and look right.
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USGS 1975 (modified)
 

8.  After passing under Fillmore Street the Joint Line runs past the Rock Island wye at the end of the wall in the corner, with their old no longer used stone roundhouse inside. I had to deliberately make the mockup undersize and reduce it from 4 to 3 stalls to not look ridiculous inside the severely compressed wye.

At left is a sand & gravel and landscaping dealer and a steel dealer that both use the north leg of the wye for team unloading. Against the wall under the pipe is the city department of public utilities warehouse and materials yard. All are served by the RI local turn that works the branchline (originally mainline) in from Limon out on the high plains where the RI takes to the UP's Kansas Pacific line for the run into Denver. The Rock branchline east will pass through the stud wall and become the staging track.

Eventually I plan to add a stub peninsula on the other side for the RI and Santa Fe switching spurs at Pikeview, but that will be a small layout in itself and it can wait until the main layout is up and running. The north wye connection to the D&RGW will be live to allow occasional Rock Island detour trains to run up the Joint Line to Denver when the UP line has a wash out or is snow-blocked, which I know happened at least once in 1978.



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Well, that's as far as I've gotten so far, more later.

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Thursday, April 22, 2021

Introduction

Modeling the AT&SF - D&RGW Joint Line through Colorado Springs
from Milepost 70 to Milepost 80 circa 1978-1979

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An Introduction and Welcome

Welcome to the Joint Line. While it may not possess the lure of Santa Fe’s Raton Pass nor the sheer drama of the Rio Grande’s Tennessee Pass or Front Range assaults, the Joint Line is an interesting piece of railroad in its own right for many reasons. Foremost is the presence of the Santa Fe, Rio Grande and the Colorado & Southern-Burlington Northern, plus a bit of the Rock Island, all on one line. That’s four railroads for the price of one—and that doesn’t include power pool run-throughs! Add to that a variety of train operations, healthy on-line traffic and industries, and a beautiful if not spectacular setting and you have a winning combination that just begs to be the basis of a model railroad.

At left are links to several background pages on different aspects of modeling the Joint Line. If you are wondering what the Joint Line is just click on Joint Line Overview. If you want to get an overview of my layout, its specs, or my layout plan click on Joint Line Layout. And so on. 

If you want to read my most recent blog posts about the project just click on Home, or you can select from the list of posts grouped by Topic. If you really want to start at the beginning use the Blog Archive.

So enjoy your visit and feel free to explore, leave comments, and ask questions.

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